Starters for internal combustion engines ... the basics

In most motor vehicles, small electric motors known as starters are used for this purpose. Since high friction and compression resistances have to be overcome during the starting process, the DC series-wound motor is particularly suitable as a starter motor due to its high initial torque.

 

The starter converts electrical energy into kinetic energy. Diesel vehicles or vehicles with a start-stop system have a more powerful starter. To ensure that the required torque can be achieved during the starting process, a countershaft gearbox provides the necessary reduction. The starter pinion is usually "engaged" with the aid of a magnetic switch. With gasoline engines, the starting process loads the battery with around 100 A, with diesel engines with up to 400 A. The latter is due to the higher compression ratio required. The latter is due to the higher compression required for the compression-ignition engine. In addition to the engine type (gasoline, diesel), the minimum output of a starter also depends on the engine displacement, the minimum starting speed of the unit and the required engine oil formulation (oil viscosity). For modern, turbocharged downsized engines with less displacement, a smaller starter with less power is sufficient.

Structure of a starter

A starter motor usually consists of the following assemblies:

  • Electric starter motor
  • Engagement relay (magnetic switch)
  • Drive bearing with single-track gear

In principle, the electric starter motor consists of a tubular pole housing in which the pole shoes, excitation windings and permanent magnets are housed. The electric armature with armature winding is located in this pole housing. The engagement relay - also called magnetic switch - is a combination of relay and engagement magnet and is mounted above in the drive bearing. The single-track gear unit with pinion, roller freewheel, engagement lever, driver and engagement spring is located in the drive bearing.

Mode of operation of a starter

When the engine is started via the ignition lock, the engagement relay is actuated. The current flow in the pull-in and holding winding attracts the relay armature. This actuates the engagement lever, which pushes the driver unit with pinion and freewheel against the ring gear of the engine flywheel. When the pinion is fully engaged, the contact bridge in the engagement relay closes the main circuit to the starter motor. The starter is engaged and turns. Good to know:

How does start/stop technology affect starters?

Start-stop technology has also been used successfully in the van sector for over ten years. According to measurements in the New European Driving Cycle (NEDC), this technology can achieve fuel savings and emissions reductions of around 8%. In real urban traffic, these savings can be much higher.

Start/stop starters are designed for the frequent starting operations involved by increasing their service life for this special application. The optimized design allows the starter motor to withstand the more frequent starts over the life of the vehicle. The following measures are required to achieve this:

  • Reinforcement of the highly stressed bearing points.
  • Further improvements to the planetary gear
  • Use of reinforced single-track mechanism
  • Optimization of the commutator for longer service life

More information and top deals on starters and alternators:

This article outlines the design and operation of starters as we find them in passenger cars and commercial vehicles. A detailed overview of the function of starters and alternators as well as an overview of the EUROPART product portfolio in this area can be found free of charge in our product competence brochure on the subject:

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